Commercial HVAC Case Study – Radiant Tube Heater Replacement at Whitewater Express Carwash

Project Overview

Whitewater Express Carwash relies on efficient heating solutions to maintain operations during colder months. When their three 100,000 BTU radiant tube heaters failed, they faced potential service disruptions and safety concerns. SWAN Electric, Plumbing, Heating & Air was called in to assess, diagnose, and provide a lasting heating solution.

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The Challenge – Nonfunctional Heaters Affecting Operations

Maintaining proper temperatures in a carwash is crucial, especially during colder months. Whitewater Express Carwash faced a major disruption when all three of its 100,000 BTU radiant tube heaters stopped working. This led to service inefficiencies, potential equipment damage, and increased operating costs due to lack of climate control.

Key Issues Identified:

Severe corrosion on burner assemblies and tubing.
Faulty ignition modules preventing startup.
Inconsistent gas flow due to buildup in the supply valves.
Cracked heat exchangers, posing safety risks.

Our Process – From Diagnosis to Installation

Step 1 – Thorough Assessment & Diagnosis

Our team conducted an on-site inspection and technical evaluation, revealing:
🔍 Significant rust and corrosion on tubing and burner assemblies
🔍 Faulty ignition modules unable to ignite
🔍 Gas line buildup reducing efficiency
🔍 Heat exchangers showing cracks, requiring replacement

With the existing units beyond repair, a full replacement was determined to be the best course of action.

Step 2 – Selecting the Right Replacement Heaters

To ensure long-lasting performance in a carwash environment, we selected:
✔ High-efficiency 100,000 BTU radiant tube heaters
✔ Enhanced corrosion resistance to withstand moisture exposure
✔ Energy-efficient models to lower operating costs
✔ Seamless integration with existing infrastructure

Step 3 – Expert Installation & System Testing

✅ Old heaters removed and workspace prepared
✅ Gas lines flushed & inspected for leaks
✅ Updated electrical wiring for safety compliance
✅ New heaters installed & tested for efficiency
✅ Full system safety check completed

The Results – Improved Heating & Energy Efficiency

Following the successful installation of the new high-efficiency 100,000 BTU radiant tube heaters, Whitewater Express Carwash experienced immediate improvements in heating reliability and performance. With a more efficient and durable system in place, they can now maintain consistent operational temperatures without worrying about unexpected heater failures. Additionally, the upgraded units offer cost savings through improved energy efficiency, reducing long-term operating expenses.

🔹 Reliable heating restored, ensuring uninterrupted carwash operations
🔹 Energy-efficient performance, reducing long-term costs
🔹 Enhanced safety measures, eliminating prior risks
🔹 Preventative maintenance recommendations to extend equipment lifespan

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Ongoing Maintenance & Preventative Solutions

To ensure long-term system reliability and prevent costly emergency repairs, SWAN recommended a proactive maintenance plan for Whitewater Express Carwash. Regular inspections and minor adjustments can significantly extend the lifespan of HVAC systems, prevent performance issues, and optimize energy efficiency.

Our Maintenance Recommendations:

✔ Annual inspections & cleaning of heating units to prevent buildup and corrosion.
✔ Routine gas pressure & electrical tests to ensure consistent, safe operation.
✔ Staff training to detect early warning signs of heater malfunction, such as uneven heating, ignition delays, or unusual noises.

Implementing these preventative measures will keep their new heating system running at peak performance, ensuring uninterrupted service even in extreme weather conditions.

Why Businesses Trust SWAN for Commercial HVAC

At SWAN Electric, Plumbing, Heating & Air, we understand the critical role HVAC systems play in commercial operations. Whether you run a carwash, warehouse, manufacturing facility, or retail space, our team provides tailored solutions to meet your heating and cooling needs.

We don’t just install equipment—we ensure long-term reliability and efficiency through expert service, quality installations, and proactive maintenance strategies.

Why Choose SWAN?

✅ Fast, reliable service—We respond quickly to keep your business running smoothly.
✅ Expert commercial HVAC technicians—Trained professionals with deep industry knowledge.
✅ Energy-efficient solutions—We install high-performance systems designed for cost savings.
✅ Proactive maintenance to reduce downtime—We help prevent issues before they become costly problems.